EQUIPMENT STATE
Challenge. Change. Speed.
Value add
Production process
- ➊ Compounding Process
- Mixing base resin with powdered additives to produce a uniformly blended primary compound.
- This is the first dispersion stage, using equipment such as super mixers, ribbon mixers, or tumblers.
- ➋ Extrusion & Melting Process
- The compound and reinforcing agents are fed into the extruder, heated to a molten state, and forced through a die under pressure to form a consistent shape.
- Feeding Zone: Receives the pre-mixed compound.
- Side Feeder Zone: Reinforcing fillers (e.g., glass fiber (GF) or mineral filler (MF)) are precisely metered into one or two side feeders.
- Melting & Mixing Zone: Screw configuration is optimized per material type to achieve secondary dispersion—enhancing mechanical properties by uniformly distributing GF, MF, or other reinforcements. For alloy materials, this zone also improves coupling between components.
- ➌ Cooling Process
- Water bath temperature and immersion distance are adjusted according to the material type to maintain optimal strand quality.
- ➍ Cutting Process
- Pellets are cut to a size suitable for the end application (e.g., injection molding, extrusion, film, or fiber).
- ➎ Sorting Process
- Dust, long strands, and irregular pellets are separated and removed to ensure uniform pellet size.
- ➏ Drying & Packaging Process
- Dried pellets are packaged to prevent moisture absorption.
- Two packaging types: paper bags and bulk bags.
- ➐ Shipping
- Delivered to the customer’s requested location and time.
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